ABOUT US.
Merch Farm is a vertically integrated apparel manufacturing facility offering both print-on-demand and bulk production solutions. Based in Irvine, California, with our production facility located in Ensenada, Mexico, we relocated operations in 2023 to scale more effectively and leverage the skilled labor available through the maquiladora program. With over six years of apparel manufacturing experience in Orange County, we are proud to have an in-house development and sampling team.
On-Demand & Scalable Production Capacity
We offer flexible, on-demand production to meet the needs of brands and creators who prefer just-in-time manufacturing. Our print-on-demand model allows for smaller, customized production runs without the risk of excess inventory. Whether you need one unit or 1,500 per style, our state-of-the-art production line adapts to your requirements. For bulk orders, we specialize in producing up to 1,500 units per style with a lead time of approximately 5-7 business days, depending on the order size.
Specialty Production Services
- On-Demand Production: No minimum orders, customized production runs, and zero stock requirements
- Sublimation
- Cut & Sew
- Direct-to-Garment (DTG) Printing
- Direct-to-Film (DTF) Printing
Product Specialties
- Athleisure
- Fashion & Performance Swimwear
- Sportswear
- All-over Prints
- Cotton T-shirts & Hoodies (basic to premium quality)
Advanced Equipment
- Sublimation printers & heat transfer machines
- Zund S3 L1600 robotic cutters
- Modular sewing stations optimized for swimwear production
- Coldesi DTF 24H4 Printers
- Hotronix Dual Fusion Automatic Presses
- Melco Summit POD Optimized Embroidery Machines
Growing Team & Flexible Production
Our modular production setups provide the flexibility needed for a wide range of projects, enabling us to quickly shift between on-demand and bulk production. As we continue to grow, we expect our team and capacity to expand significantly by the end of the year.
Clients & Partners
We proudly produce or have produced for brands such as Ryte Sport, Nuku Swim, Beyond Yoga, and Hardcore Swim. Our nearshore manufacturing solution in Baja California ensures all orders are shipped directly to the consumer, duty-free, providing a seamless supply chain for both small and large-scale operations.
what we do for our clients
Purchase activated manufacturing and direct to consumer fulfillment. Our clients have the ability to move away from massive inventory pre-ordering with the hopes to sell a substantial percentage of inventory. In reality at the end of the year most apparel brands are holding upwards of 25% of their inventory in hopes to sell at a deep discount. We make the products your customers purchase and ship direct to them. Our clients hold retain their margins and grow at a drastic rates!
Our clients no longer place analog orders with overseas manufacturers and multiple month lead times. Seamless integration between your ecommerce platform and our cloud based production platform.
Define and follow fast fashion trends TODAY, not next year. In this day and age fashion trends are moving so fast major brands can no longer drive or define them. If a trend goes viral our clients have the ability to react, design and sell within hours.
Fast Fashion can be sustainable. At Merch Farm we utilize sustainable eco-friendly printing and production processes. All of our products are made right here in the North America. Because we only manufacturer products that have been purchased, our environmental impact is substantially lower purely based around not having bad inventory.
