Merch Farm is a vertically integrated print-on-demand and bulk-production apparel manufacturing facility based in Irvine, California, with a production facility located just south of the border in Ensenada, Mexico. Having manufactured apparel in Orange County for six years, we relocated our production to Ensenada in 2023 to enhance our scalability and leverage the skilled labor available through the maquiladora program. We boast an in-house development and sampling team.

Scalable Capacity: We have the ability to produce a significant number of units per month. Our optimal production volume is approximately 1,500 units per style. Lead Time (Depending on order size): 10 business days.

Specialty Production Types include:

  • Sublimation
  • Cut & Sew
  • DTG printing (direct to garment)
  • DTF printing (direct to film)

Our Product Specialties are:

  • Athleisure
  • Fashion Swimwear
  • Performance Swimwear
  • Sportswear
  • All-over prints
  • Cotton T-shirts and hooded sweatshirts, ranging from basic to premium quality

Equipment includes:

  • Multiple sublimation printers and heat transfer machines
  • Several Zund S3 L1600 robotic cutters
  • Numerous sewing stations, fully equipped for swimwear production, with plans to expand by the end of the year
  • Modular production setups, rather than fixed sewing lines, allowing flexibility based on the project needs
  • A growing team of sewers, expected to significantly increase by the end of the year
  • Coldesi DTF 24H4 Printers
  • Multiple Hotronix Dual Fusion Automatic Presses

We produce or have produced for brands such as Ryte Sport, Nuku Swim, Beyond Yoga, and Hardcore Swim, among others. We provide a nearshore manufacturing solution in the Northern Baja California area, with all orders shipping direct to the consumer duty-free.


what we do for our clients


Purchase activated manufacturing and direct to consumer fulfillment. Our clients have the ability to move away from massive inventory pre-ordering with the hopes to sell a substantial percentage of inventory. In reality at the end of the year most apparel brands are holding upwards of 25% of their inventory in hopes to sell at a deep discount. We make the products your customers purchase and ship direct to them. Our clients hold retain their margins and grow at a drastic rates!


Our clients no longer place analog orders with overseas manufacturers and multiple month lead times. Seamless integration between your ecommerce platform and our cloud based production platform.


Define and follow fast fashion trends TODAY, not next year. In this day and age fashion trends are moving so fast major brands can no longer drive or define them. If a trend goes viral our clients have the ability to react, design and sell within hours.


Fast Fashion can be sustainable. At Merch Farm we utilize sustainable eco-friendly printing and production processes. All of our products are made right here in the North America. Because we only manufacturer products that have been purchased, our environmental impact is substantially lower purely based around not having bad inventory.